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Extrusion Services

At Impact Catheters, we are committed to providing our customers with superior personalized service that meets your medical product needs. Our product application engineers will recommend the best materials based on your application.

We specialize in custom and standard tubing for medical devices, supporting projects from prototype to production.
Our extrusion processes ensure tight tolerances, smooth surfaces, and reliable performance—every time.

Types of Extrusions

Our advanced equipment and materials expertise allow us to produce a wide variety of tubing profiles and configurations:

  • Single-Lumen Tubing – Simple, single-channel tubing for straightforward fluid or guidewire delivery.
  • Multi-Lumen Tubing – Multiple channels in one structure for complex, multi-function devices.
  • Co-Extruded Tubing – Multi-layer designs combining different materials for unique performance properties.
  • Taper / Bump Tubing – Tubing with gradual or abrupt diameter transitions for specialized catheter designs.
  • Overjacketing – Secondary extrusion layers applied for added protection or strength.
  • Solid Rod Extrusions – High-strength solid profiles for core components.
  • Reinforced Tubing – Braid or coil layers added for enhanced kink resistance and pressure performance.

Die & Tip Designs

We provide Catheter tipping and design, also known as end forming. This is the process of shaping the end of a thermoplastic tube using a thermally conductive mold.

Extrusion Equipment Repair & Rebuild

We help revive and repair extruders and turn them into modern updated machines that add to your profit margin. After we evaluation, we completely disassemble, rebuild and repair. Most rebuilds are performed for a fraction of the cost of new, leaving thousands of dollars working for your company.

Extrusion Set-Up

Our Innovative processing technologies can help designers create products that perform better and cost less. We benefit from a strong expertise in engineered thermoplastics resins to manufacture the most complex tubing and components that perfectly fit your application

Buy & Sell Old Extrusion Equipment & Accessories

Whether you need to liquidate the entire business or only one part, our team will work with you to develop the best strategy. Our experience as machinery liquidators and purchasers provides us with a network and contacts that put us in touch with potential buyers, and our negotiation skills help you and potential buyers to agree on the best possible sale price for your machines and other assets.

Impact Catheter Difference

Discover the difference we make through the voices of those we’ve served:

Engineering Expertise

Decades of combined experience in medical extrusion

Precision Manufacturing

Consistent quality, tight tolerances, and ISO-compliant production.

Custom Solutions

Flexible capabilities for unique material, geometry, or performance needs.

Partner With Us

Let’s work together to build better health options for the community

Read the Impact Catheter difference

Discover the difference we make through the voices of those we’ve served:

““Excellent quality catheters. Ordering was simple, and delivery was fast. Highly recommend!””
– Linda A.

““Excellent quality catheters. Ordering was simple, and delivery was fast. Highly recommend!””
– Samantha K.

Order your customized solution

Get your custom solution today